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How to use butt fusion machine?

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How to use butt fusion machine?

Full automatic butt fusion machine is a machine that uses ultrasonic energy to weld (or secondary connection) plastic electronics, toys, stationery and daily medical articles. It melts the contact surface of two raw materials through local high temperature, and then fuses and solidifies together under certain pressure. Automatic butt fusion machine is widely used because of its high working efficiency, good quality, energy saving and environmental protection.



What is the working process of the butt fusion machine?

What are the working advantages of butt fusion machine?

How to set parameters for butt fusion machine?



What is the working process of the butt fusion machine?

1) Melting of the flux to remove the oxide film on the surface of the welded metal;

2) Melting the solder makes the impure substances and lighter flux suspended in it float to the surface;

3) Some dissolve some metals connected with solder;

4) Cool down and end the melting of metal and solder.


What are the working advantages of butt fusion machine?

The processing flow of butt fusion machine is to radiate a laser beam with excellent directivity, high brightness, high intensity, high monochromaticity, high coherence and other characteristics into the surface area of the processed workpiece. After the laser beam is focused by the optical system, its The power density of the laser focus is 104-107W/cm2. Through the interaction between the laser and the welded object, a highly concentrated heat source area is formed at the welded area in a very short time. The heat energy melts the welded area and then cools it. Crystallization forms firm solder joints and weld seams.

The butt fusion machine has two commonly used welding methods according to the laser used and its working method. One is pulse laser welding, which is mainly used for single-point fixed continuous welding and thin-piece material welding, forming a circular weld during welding. The other is continuous laser welding, which is mainly used for welding and cutting large and thick parts, and a continuous weld is formed during the welding process.


How to set parameters for butt fusion machine?

First enter the password to enter the parameter setting screen. Set the butt fusion machine program to correspond to the type of rotation. Set the values 1 to 10 for station 1, 2 respectively corresponding to the butt fusion machine welding program, P201 to P210 program for station 1, and P301 to P310 program for station 2, change the butt The fusion machine program must change the corresponding rotation form at the same time. When the rotation form is changed, the system first alarms. After operating "error reset" for 3 seconds, the alarm disappears, so as to confirm the correspondence between the rotation and the butt fusion machine program. (Details For the corresponding relationship, please refer to the robot setting content) Then operate "Station-1/Station-2" to switch between stations 1 and 2, and adjust the flip step number to be set or reached through the "+" and "-", and operate the butt fusion machine Rotate the 1/2 spindle of the station to the specified angle, click "Confirm Position" + "Intermediate Stop" in the main operation box of the system for 2.5 seconds. After the prompt from "Waiting" to "End" appears, complete the selected station and select the current step. Please use this button with caution.


WELPING has been committed to providing customers with butt fusion machines and perfect after-sales service so that customers can invest easily, use them with confidence, and have no worries.